by Richard » Fri Nov 09, 2007 9:51 am
I told the Accountant I'd be $2k~2.5K over, and he thought I'd be short about the same amount, looking at the pre-figures. I hired a team of 10 very experienced counters, and 2 of my service advisors who were used to our system, and could use their own workstations. I have worked really hard to make sure it's countable, and did a lot of cleanup and precounting in the month before.
116K of inventory took less than 2 hours to count. We did have a few problems we had to recount (mainly filters {bulk/fleet pack oil, air and fuel} and bulk chemicals were the major nuisances, but cores are a problem too. Make SURE to set-up your dirty cores in a seperate bin (I used "Core DTY") and your clean cores need to be set-up in the same bin as the base part #. Instruct your counters to make sure to go back and recount the main part when they come across a -C part number. (The -C part number will print at the bottom of your main manafactuer part number, right above any OT parts in that bin.)
Also, get you a few packs of coloured paper; run your "B4" Counter pad on one colour, and your "After' On another. I also use coloured paper for my count sheets (reason being if any one of your counters lays one down somewhere, it's easier to find.)
Good Luck!!