Let me throw everyone for a loop on this one.
At our store we don't have a bin or bins designated for special order parts. We are a GM store that bins everything by group numeric sequencing, including SOR Parts.
The need for special order parts bins, is, IN MY OPINION, an outdated concept.
We bin all are parts in their group respective bins so that they are where they would belong if they would be a stocking part. If the part doesn't move, and becomes so called forced stock, it is already in the bin that you would put it in when you removed it from the Special Order Bin. This eliminates purging the SOR bin(s). This is also effective when the computer goes down and numbers need checked.
With the ability to report all SOR's with their group respective bin locations at will, you can always determine the oldest SOR parts without having to visually bin check the SOR bins. You can easily opt to return the oldest parts, or go around to the bins and remove SOR tags from parts indicating they are available for sale.
As for parts needed to complete an entire order that were already in stock, you can set up a priority such as OH for the parts on hand, and when you roll the SOR's on to your orders, these parts, as long as you don't select this priority, won't roll on to your orders, and when you invoice them, as long as you have the desired OH,will fill automatically when you fill the invoice. You can tag these parts on their shelves to indicate that they are on hold for someone, or, you can simply choose your default stock order priority and order the part anyway, because as soon as your BRP is reached, you will end up reordering the part for STOCK anyway. If you use such a priority as OH, when the ordered parts have an OH, as well as the other parts on the request that were originally requested, when you go to fill the SOR, it will automatically fill all the lines with OH quantities meeting the requested quantities.
Hope this helps.
Chuck,
I tested the system to see if manual SOR's would roll to RO's based on CUST NO.
They would roll if the Manual SOR had the last eight digits and the CUST NO. matching.
I created a test RO with my own vehicle and entered a manual SOR for a part with an OH quantity >1 such as a PF47 and a priorty of OH so that I wouldn't have to order and receipt the part.
When I went into the open RO at first, the system didn't recognize an existing SOR. So, I went back into the manual SOR and added the last eight of my VIN, and tried to roll the SOR onto the existing SOR, and, POOF WALLAH!, it worked. I also know that the last eight is not always available, and, some CUST No.'s have multiple vehicles in the system. Not to mention the parts advisors that won't enter the last eight in manual SOR's, even if it is right in front of them.
LOL!
jdpetey
[This message has been edited by jdpetey (edited 05-05-2000).]
[This message has been edited by jdpetey (edited 05-05-2000).]
[This message has been edited by jdpetey (edited 05-06-2000).]